Equipment malfunctions and breakdowns are often attributed to bearings that have failed due to a lack of anti-corrosion oil or some other, less common reasons. For this reason, Cotter Marketing recommends using the right anti-corrosion chemicals for the job so that your equipment can keep operating in good condition and your bearings achieve their full life expectancy.
Anti-Corrosion Oil Prevents Bearing Failure
The proof is often in the pudding. Without anti-corrosion oil failed bearings are often visibly mangled due to lockups and can pose a hazard to employees if left neglected. Not only are failed bearings dangerous, but they can also damage components such as shafts and housings as well as equipment and machinery as a whole.
Damaged equipment is costly for a variety of reasons. Firstly, equipment rendered inoperable isn’t producing value to your plant. Secondly, downtime leads to lost profits due to opportunity cost. The machinery could have been producing, but it isn’t. Furthermore, persistent repairs and maintenance can become costly endeavours, especially when the problem can be solved with better treatment of the bearings.
How Long do Bearings Last?
Seldom do bearings achieve their engineered life expectancy in the real world. There are many reasons for this, but the predominant cause of bearing failure is due to insufficient or improper use of industrial lubricants such as anti-corrosion oil.
Assuming that the bearings have been properly handled, installed, and are not being overloaded, an inadequate amount or application of lubricant is often the culprit. Evidence shows that over half of all bearing failures are lubrication-related. Less than 9 per cent of all bearings have also been shown to reach their full life expectancy.
All bearings have different manufacturers of varying quality and their usable lifespan thus changes with a variety of factors such as load-bearing capacity and speeds.
Dealing With Improper Lubrication of Bearings
Some of the lubrication-related issues that lead to the early failure of bearings include:
- Too little application of anti-corrosion chemicals
- Using the wrong anti-corrosion chemicals for the equipment in question
- Mixing anti-corrosion grease and anti-corrosion oil products that should not be used together (incompatible products)
- Applying anti-corrosion chemicals irregularly
- Using an old and perhaps expired anti-corrosion compound
- Contamination of the anti-corrosion chemicals with water
The good news is that all of these issues can be resolved with the right selection of anti-corrosion oil or anti-corrosion grease for all bearings used in your plant’s equipment.
Use the Right Anti-Corrosion Oil to Reduce Bearing Failures
There’s no one-size-fits-all product for all types of bearings used in most production facilities. As with parts and service, choosing the right lubricant for your equipment will keep the bearings working harder and longer, thus saving you from breakdowns and reducing operating costs.
The following anti-corrosion chemicals from Chesterton, one of our trusted suppliers, provide optimal lubrication depending on your machinery’s operating temperature, load capacity, humidity levels, and the level of human error involved:
Chesterton 610 Plus Synthetic Lubricating Fluid
Mixing old and new lubricants is less of a concern when you’ve got a reliable anti-corrosion coating that effectively removes old lubricant whilst providing excellent resistance to temperatures without any residue. The Chesterton 610 Plus Synthetic Lubricating Fluid is 100 per cent synthetic and is designed to last longer on bearings and many other applications as well.
Chesterton 615 High-Temperature Greases (HTG)
Anti-corrosion grease needs to resist high temperatures and keep water out, so don’t settle for products that can’t stand up to the rigours of day-to-day industrial use. The Chesterton 615 High-Temperature Greases (HTG) are designed for top performance and can be used on most bearings, mills, conveyors, presses, cams, and much more.
Things to Look For in an Anti-Corrosion Oil
Industrial lubricants need to meet a wide range of demanding applications safely and reliably, so what are some things to look for in a quality product? Before deciding on an anti-corrosion oil for your bearings, consider the following:
- Does it provide excellent resistance against corrosion?
- Can it bear/sustain high loads?
- Does it repel and resist water and chemicals?
- Can it be applied easily to the bearing in appropriate quantities?
- Can it be used sparingly yet to great effect?
The right product is one that ticks all of these boxes whilst being compatible with your bearings. Don’t settle for less and shop for quality products that deliver performance for your equipment.
What’s the Best Product For My Needs?
With so many anti-corrosion oil and lubrication products available for so many different applications, the choices can be overwhelming. It shouldn’t be ignored, either, since the cost of not using the right product for your bearings can add up over time and inflate operating costs due to increased maintenance, repairs, and replacement of bearings and components.
Choosing the right lubricant is a decision best left to engineers and plant operations personnel, but a little bit of expert help is always a good idea. Consider forming a partnership with a reliable industry leader in industrial lubricants and anti-corrosion oil products such as Cotter Marketing. We carry products from Chesterton and other well-known brands that can prolong the lifespan of your bearings and thus reduce downtime and costs significantly.
We only deal with the highest quality suppliers for anti-corrosion oil and lubricants simply because their products offer the best protection anti-corrosion grease and anti-corrosion oil products on the market for most applications. For example, Chesterton’s Quiet Bearing Technology (QBT) grease helps your bearings last longer, fail less frequently, and thereby improve equipment operations reliably.
Avoid Bearing Failures with Products from Cotter Marketing
Proudly serving the Irish market since 1973, Cotter Marketing has the industry expertise and the right products to keep your operations running smoothly. In addition to quality anti-corrosion oil, anti-corrosion coating, and anti-corrosion grease from great suppliers, we also serve a wide range of industries with a broad selection of high-quality industrial products like Gasket and Joint Sealing and Mechanical Seals to name a few.
Furthermore, Cotter Marketing strives to create lasting relationships with clients and can advise on product selection with procurement personnel, engineers, technicians, and management at your convenience. Contact Cotter Marketing today to discover more about how we can help your business thrive and succeed.